285 Pages · 10.59 mb ·
Hardware
- 0 Index (Page 2) - 0.1 Document history (Page 7) - 0.2 Trademarks (Page 7) - 1 Graphical index (Page 8) - 1.1 PCD1.M110/M120/M130/M125/M135 (Page 8) - 1.2 PCD2.M110/M120/M150 (Page 9) - 1.3 PCD2.M170 (Page 10) - 1.4 PCD2.M480 (Page 11) - 2 Guidance (Page 12) - 2.1 Introduction (Page 12) - 2.2 Planning an application with PCD1/2/3 components (Page 13) - 2.3 Cabling (Page 15) - 2.3.1 Cable routing (Page 15) - 3 PCD Classic CPUs and expansion housings (Page 16) - 3.1 System overview (Page 16) - 3.2 General technical details (Page 17) - 3.3 System resources (Page 19) - 3.3.1 Program blocks (Page 19) - 3.3.2 Computation ranges for count types (Page 19) - 3.3.3 Media (Page 20) - 3.3.4 Program structure for the PCD Classic family (Page 21) - 3.4 CPU overview (Page 22) - 3.4.1 PCD1.M1xx (Page 22) - 3.4.2 Block diagram : PCD1.M1xx (Page 23) - 3.4.3 Hardware and firmware versions for the PCD1 (Page 24) - 3.4.4 Firmware Upgrade for the PCD1.M110, PCD1.M120 and PCD1.M130 (Page 25) - 3.4.5 Firmware Upgrade for the PCD1.M125 and PCD1.M135 (Page 25) - 3.4.6 PCD2.M1x0/M480 Hardware and Firmware (Page 26) - 3.4.7 Block diagram : PCD2.Mxx0 (Page 29) - 3.4.8 Hardware and firmware versions for the PCD2.M110/M120 (Page 30) - 3.4.9 Hardware and firmware versions for the PCD2.M150 (Page 31) - 3.4.10 Hardware and firmware versions for the PCD2.M170/M480 (Page 31) - 3.5 Mounting (Page 32) - 3.5.1 Mounting position and ambient temperature (Page 32) - 3.6 Expansion housings and bus cables (Page 33) - 3.6.1 Expansion with PCD2 components (Page 34) - 3.6.2 Expansion with PCD3 components (Page 36) - 3.6.3 Expansion with PCD4 components (Page 37) - 3.7 Installation and addressing of PCD2 I/O modules (Page 38) - 3.7.1 Insertion of I/O modules (Page 38) - 3.7.2 Address and terminal designation (Page 38) - 3.7.3 Cable layout (Page 39) - 3.8 Dimensions (Page 40) - 3.9 Power supply and connection plan (Page 41) - 3.9.1 External power supply (Page 41) - 3.9.2 Earthing and connection plan (Page 42) - 3.9.3 Internal power supply (Page 44) - 3.9.4 Capacity of internal power supply (Page 44) - 3.11 PCD2.M1x0/M480 operating states (Page 46) - 3.12 Expansion of user memory (Page 47) - 3.12.1 Basics (Page 47) - 3.12.2 Memory location of the user program, the resources, texts and DBs (Page 48) - 3.12.3 Example of a memory configuration (Page 49) - 3.12.4 PCD1.M1x0 (Page 51) - 3.12.5 PCD1.M125 and PCD1.M135 (Page 53) - 3.12.6 PCD2.M110/M120/M150 (Page 55) - 3.13 Partitioning options for user memory (Page 57) - 3.14 Data storage in case of power outage (Page 58) - 3.15 Backup of the user program (flash card for PCD2.M170/M480) (Page 59) - 3.15.1 General (Page 59) - 3.15.2 Copying the application to the flash card (backup) (Page 60) - 3.15.3 Transferring an application (Page 61) - 3.15.4 Backup/restore of RAM texts/DBs at run-time (Page 62) - 3.16 Hardware clock (Real Time Clock) (Page 67) - 3.16.1 Clock module PCD2.F500 (obsolete, PCD2.M110/M120 only) (Page 67) - 3.17 Monitoring the CPU (watchdog) (Page 68) - 3.17.1 PCD1 hardware watchdog (Page 68) - 3.17.2 PCD2 hardware watchdog (Page 69) - 3.17.3 Software watchdog for PCD1 and PCD2 (Page 71) - 3.18 Internal LED displays and small terminals (Page 72) - 3.18.1 PCD2.F510 7-segment LED display (PCD2.M110/M120/M150 only) (Page 72) - 3.18.2 PCD2.F530 7-Segment LED display (PCD2.M120/M150 only) (Page 74) - 3.18.3 PCD7.D16x Small terminal kits (Page 74) - 3.19 Interrupt inputs (Page 76) - 3.19.1 Basics (Page 76) - 3.19.2 PCD1.M120/M130 and PCD1.M125/M135 (Page 76) - 3.19.3 PCD2.M120/M150/M170 (Page 77) - 3.19.4 PCD2.M480 (Page 77) - 3.20 Run/Stop or Run/Halt switch (PCD2.M170/M480 only) (Page 79) - 3.21 HALT switch on PCD1.M125 and PCD1.M135 (Page 80) - 3.21.1 HALT switch on PCD1.M125 and PCD1.M135 as input (Page 80) - 3.22 Storing data in EEPROM (Page 81) - 3.23 Resetting the outputs on STOP or HALT (PCD2 only) (Page 82) - 3.24 Presence/voltage monitoring for expansion unit (PCD2 only) (Page 83) - 4 PCD Classic communication interfaces (Page 84) - 4.1 Summary of PCD1 / PCD2 onboard interfaces (Page 85) - 4.2 Summary of PCD1 plug-in interface modules (Page 86) - 4.3 Summary of PCD2 plug-in interface modules (Page 87) - 4.4 Onboard interfaces (Page 88) - 4.4.1 PGU connection (PORT # 0, PCD1 and PCD2) (RS 232) for connecting programming devices (Page 88) - 4.4.2 PGU connection (PORT # 0, PCD1 and PCD2) (RS 232) as communication interface (Page 89) - 4.4.3 PGU connection (PORT # 0, only on PCD2.M1x0) (RS 485) as communication interface (Page 90) - 4.4.4 RS 485 communication interface PORT # 1, only on PCD1.M110 (Page 91) - 4.4.5 RS 485 communiaction interface PORT # 6, only on PCD2.M480 (Page 92) - 4.4.6 USB interface as PGU interface. on PCD2.M480 (Page 93) - 4.4.7 Profi S-Net on PCD2.M480 (Page 94) - 4.5 Plug-in interfaces modules: Socket A (Page 95) - 4.5.1 RS 485 / 422 with PCD7.F110, Port #1 (with PCD1.M110 hard-wired) (Page 95) - 4.5.2 RS 232 with PCD7.F120 (suitable for modem), Port #1 (without PCD1.M110) (Page 97) - 4.5.3 RS 232 with PCD7.F121 (only for PCD2.M480), Port #1 (Page 98) - 4.5.4 Current loop with PCD7.F130, Port #1 (without PCD1.M110) (Page 99) - 4.5.5 RS 485 with PCD7.F150, Port #1 (without PCD1.M110) (Page 101) - 4.5.6 MP-Bus with PCD7.F180, Port #1 (without PCD1.M110) (Page 102) - 4.5.7 Modem communication (Page 103) - 4.6 Serial interfaces: socket B(1) or B2 (Page 104) - 4.6.1 RS 485 with PCD2.F520 (PCD2 only) (Page 104) - 4.6.2 RS 422 with PCD2.F520 (Page 106) - 4.6.3 RS 232 with PCD2.F520 / F522 (Page 108) - 4.6.4 RS 232 full with PCD2.F522 (suitable for modem) (Page 111) - 4.7 Ethernet TCP / IP (Page 113) - 4.8 Profibus (Page 114) - 4.8.1 Profibus DP Master, module PCD7.F750 (Page 115) - 4.8.2 Profibus DP Slave, module PCD7.F77x (Page 117) - 4.8.4 Profibus FMS, module PCD7.F700 (Page 119) - 4.9 LonWorks® (freely configurable LON nodes) (Page 121) - 4.10 Connection module for MP-Bus PCD2.T500 (Page 123) - 4.10.1 Communications signals (Page 123) - 4.10.2 Controls on PCD2.T500 (Page 123) - 4.10.3 Connection and wiring (Page 124) - 4.10.4 Supply possibilities (Page 125) - 4.10.5 Configuration examples (Page 126) - 4.10.6 Communications times for MP-Bus (Page 127) - 4.10.7 Calculation of line length (Page 127) - 4.10.8 Maximum line length for 24 VAC supply (Page 128) - 4.10.9 Maximum line length for 24 VDC supply (Page 128) - 4.10.10 Maximum line length for 24 VAC supply (in situ) (Page 129) - 5 Input/output (I/O) modules (Page 130) - 5.0.1 Power consumption of PCD2 input/output modules (Page 134) - 5.0.2 Maximal current consumption from base units (Page 134) - 5.1 Digital input modules (Page 135) - 5.1.1 PCD2.E11x, 8 digital inputs (Page 136) - 5.1.2 PCD2.E160/161, 16 digital inputs, ribbon cable connector (Page 138) - 5.1.3 PCD2.E165/166, 16 digital inputs, spring terminal connectors (Page 141) - 5.2 Digital input modules, electrically isolated (Page 143) - 5.2.1 PCD2.E500, 6 digital inputs for 115 - 230 VAC (Page 144) - 5.2.2 PCD2.E61x, 8 digital inputs, electrically isolated (Page 146) - 5.3 Digital output modules (Page 148) - 5.3.1 PCD2.A300, 6 digital outputs for 2 A each (Page 149) - 5.3.2 PCD2.A400, 8 digital outputs for 0.5 A each (Page 151) - 5.3.3 PCD2.A460, 16 digital outputs for 0.5 A each, with ribbon connector (Page 153) - 5.3.4 PCD2.A465, 16 digital outputs, for 0.5 A each (Page 156) - 5.4 Digital output modules, electrically isolated (Page 158) - 5.4.1 PCD2.A200, 4 relays with make contacts, with contact protection (Page 159) - 5.4.2 PCD2.A210, 4 relays with break contacts, with contact protection (Page 161) - 5.4.3 PCD2.A220, 6 relays with make contacts, without contact protection (Page 163) - 5.4.4 PCD2.A250, 8 relays with make contacts, without contact protection (Page 165) - 5.4.5 PCD2.A410, 8 digital outputs for 0.5 A each, electrically isolated (Page 167) - 5.5 Digital combined input and output modules (Page 169) - 5.5.1 PCD2.B100, 2 inputs + 2 outputs + 4 digital inputs/outputs (selectable) (Page 170) - 5.6 Multi-functional input/output modules (Page 173) - 5.6.1 PCD2.G400, multi-functional input/output module (Page 174) - 5.6.2 PCD2.G410, multi-functional I/O module with elect. isolated digital I/O (Page 175) - 5.7 Analogue input modules (Page 177) - 5.7.1 PCD2.W10x, analogue inputs, 4 channels, 12 bit resolution (Page 178) - 5.7.2 PCD2.W11x, analogue inputs, 4 channels, 12 bit resolution (Page 181) - 5.7.3 PCD2.W2x0, analogue inputs, 8 channels, 10 bit resolution (Page 186) - 5.7.4 PCD2.W3x0, analogue inputs, 8 channels, 12 bit resolution (Page 191) - 5.8 Analogue input modules with electricaly isolation (Page 197) - 5.8.1 PCD2.W3x5, analogue inputs, 7 channels, 12 bit resolution, elect. isol. (Page 198) - 5.9 Analogue input and output modules (Page 202) - 5.9.1 PCD2.W5x0, analogue inputs/outputs, 2 + 2 channels, 12 bit resolution (Page 203) - 5.10 Combined analogue input/output modules with galvanic isolation (Page 207) - 5.10.1 PCD2.W525 Combined analogue input/output modules with galvanic isolation (Page 208) - 5.11 Analogue output modules (Page 213) - 5.11.1 PCD2.W4x0, analogue outputs, 4 channels, 8 bit resolution (Page 214) - 5.11.2 PCD2.W6x0, analogue outputs, 4 channels, 12 bit resolution (Page 218) - 5.12 Analogue output modules with electrically isolation (Page 222) - 5.12.1 PCD2.W6x5, analogue outputs, 6 (4) channels, 10 bit resolution, el. isol. (Page 223) - 5.13 Analogue weighing modules (Page 227) - 5.13.1 PCD2.W710 and PCD2.W720 (Page 227) - 5.14 Analogue thermocouple modules (Page 228) - 5.14.1 PCD2.W745 (Page 228) - 5.15 Fast counting modules (Page 229) - 5.15.1 PCD2.H100, counting module up to 20 kHz (Page 230) - 5.15.2 PCD2.H110, general purpose counting / measuring module up to 100 kHz (Page 235) - 5.16 SSI interface modules (Page 237) - 5.16.1 PCD2.H150, SSI interface module for absolute encoder (Page 238) - 5.17 Motion control modules for stepper motors (Page 241) - 5.17.1 PCD2.H210, Motion control module for stepper motors (Page 242) - 5.18 Motion control modules for servo-motors (Page 245) - 5.18.1 PCD2.H31x, motion control module for servo-motors, 1-axis encoder (Page 246) - 5.18.2 PCD2.H32x, motion control modules for servo-drives (Page 250) - 6 System cables and adapters (Page 256) - 6.1 System cables with I/O module connections to the PCD (Page 256) - 6.1.1 PCD2.K221 and PCD2.K223 cables (Page 257) - 6.1.2 PCD2.K231 and PCD2.K232 cables (Page 258) - 6.1.3 PCD2.K241 and PCD2.K242 cables (Page 258) - 6.1.4 PCD2.K261 and PCD2.K263 cables (Page 259) - 6.1.5 PCD2.K271 and PCD2.K273 cables (Page 260) - 6.1.6 PCD2.K281 and PCD2.K283 cables (Page 261) - 6.2 Ribbon/screw terminal adapters (external terminal blocks) (Page 262) - 6.2.1 PCD2.K520 and PCD2.K521 adapters (Page 262) - 6.2.2 PCD2.K510 and PCD2.K511 adapters (Page 263) - 6.2.3 PCD2.K525 adapter (Page 264) - 6.2.4 PCD2.K551 relay interface with relay type G2RL-1 (Page 265) - 6.3 Old product versions (Page 266) - 6.3.1 PCD2.K551 relay interface with relay type G2R-1 (Page 266) - 7.1 Changing the battery on the PCD1.M13x and PCD2.Mxxx CPUs (Page 267) - 7.2 Updating firmware (Page 269) - 7.2.1 Updating firmware on the PCD2.M110/M120 (Page 269) - 7.2.2 Updating firmware on the PCD2.M150 (Page 269) - 7.2.3 Updating firmware on the PCD1.M1x5, PCD2.M170 and PCD2.M480 (Page 269) - A Appendix (Page 271) - A.1 Icons (Page 271) - A.2 Definitions of serial interfaces (Page 272) - A.2.1 RS 232 (Page 272) - A.2.3 TTY / current loop (Page 274) - A.3 Protocols on serial ports (Page 275) - A.3.1 Protocols supported by the firmware (Page 275) - A.3.2 Protocols implemented in the user program (Page 275) - A.4 Installation direction and relays contact protection (Page 276) - A.4.1 Installation direction for switching low voltages (Page 276) - A.4.2 Installation direction for swithcing higher voltages (Page 276) - A.4.3 Switching inductive loads (Page 278) - A.4.4 Relay manufacturer’s information on RC unit dimensioning (Page 278) - A.4 Order codes (Page 280) - A.5 Address of Saia-Burgess Controls AG (Page 285)