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Automotive

Table of contents

- 05 MANUALTRANSMISSION.PDF (Page -1)
- CLUTCH (Page 1)
- CLUTCH (Page 1)
- CLUTCH LOCATION INDEX (Page 1)
- GENERAL PROCEDURES (CLUTCH) (Page 2)
- CLUTCH FLUID (Page 2)
- CLUTCH FLUID INSPECTION (Page 2)
- CLUTCH FLUID REPLACEMENT (Page 2)
- CLUTCH PEDAL (Page 4)
- CLUTCH PEDAL ADJUSTMENT (Page 4)
- Clutch Pedal Stroke Inspection/Adjustment (Page 4)
- Clutch Pedal Play Inspection/Adjustment (Page 4)
- Clutch Disengagement Point Inspection (Page 5)
- Clutch Switch Inspection (Page 6)
- CLUTCH PEDAL REMOVAL/INSTALLATION (Page 7)
- Starter Interlock Switch Installation Note (Page 8)
- CLUTCH MASTER CYLINDER (Page 9)
- CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION (Page 9)
- CLUTCH MASTER CYLINDER DISASSEMBLY/ASSEMBLY (Page 10)
- Snap Ring Disassembly/Assembly Note (Page 11)
- CLUTCH RELEASE CYLINDER (Page 12)
- CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION (Page 12)
- CLUTCH RELEASE CYLINDER DISASSEMBLY/ASSEMBLY (Page 13)
- CLUTCH UNIT (Page 14)
- CLUTCH UNIT REMOVAL/INSTALLATION (Page 14)
- Clutch Cover, Clutch Disc Removal Note (Page 15)
- Oil Seal, Pilot Bearing Removal Note (Page 15)
- Flywheel Removal Note (Page 15)
- Flywheel Installation Note (Page 16)
- Pilot Bearing, Oil Seal Installation Note (Page 17)
- Clutch Disc Installation Note (Page 18)
- Clutch Cover Installation Note (Page 18)
- CLUTCH COVER (Page 19)
- CLUTCH COVER INSPECTION (Page 19)
- CLUTCH DISC (Page 20)
- CLUTCH DISC INSPECTION (Page 20)
- CLUTCH RELEASE COLLAR (Page 21)
- CLUTCH RELEASE COLLAR INSPECTION (Page 21)
- PILOT BEARING (Page 21)
- PILOT BEARING INSPECTION (Page 21)
- FLYWHEEL (Page 22)
- FLYWHEEL INSPECTION (Page 22)
- MANUAL TRANSMISSION [Y16M-D] (Page 23)
- TRANSMISSION/TRANSAXLE (Page 23)
- MANUAL TRANSMISSION LOCATION INDEX (Page 23)
- NEUTRAL SWITCH REMOVAL/INSTALLATION (Page 23)
- TRANSMISSION/TRANSAXLE OIL (Page 24)
- TRANSMISSION OIL INSPECTION (Page 24)
- TRANSMISSION OIL REPLACEMENT (Page 24)
- OIL SEAL (EXTENSION HOUSING) (Page 26)
- OIL SEAL (EXTENSION HOUSING) REPLACEMENT (Page 26)
- MANUAL TRANSMISSION (Page 26)
- TRANSMISSION REMOVAL/INSTALLATION (Page 26)
- Exhaust Manifold Stay Removal Note (Page 28)
- Power Plant Frame Removal Note (Page 28)
- Propeller Shaft Removal Note (Page 29)
- Transmission Removal Note (Page 29)
- Transmission Installation Note (Page 30)
- Power Plant Frame Installation Note (Page 31)
- Shift Lever Component Installation Note (Page 33)
- INSPECTION AFTER TRANSMISSION INSTALLATION (Page 33)
- TRANSMISSION/TRANSAXLE (Page 34)
- TRANSMISSION/TRANSAXLE TECHNICAL DATA (Page 34)
- 06 AUTO TRANSMISSION.PDF (Page 1)
- AUTOMATIC TRANSMISSION (Page 37)
- AUTOMATIC TRANSMISSION LOCATION INDEX (Page 37)
- MECHANICAL SYSTEM TEST (Page 39)
- Mechanical System Test Preparation (Page 39)
- Line Pressure Test (Page 39)
- Stall Speed Test (Page 41)
- Time Lag Test (Page 42)
- ROAD TEST (Page 43)
- Road Test Preparation (Page 43)
- Shift Diagram (Page 43)
- D range (normal mode) (Page 44)
- D Range Test (Page 44)
- M Range Test (Page 45)
- P Position Test (Page 46)
- Incorrect Gear Ratio (Slippage) Test (Page 46)
- FOREWORD (Page 47)
- BASIC INSPECTION (Page 48)
- TCM (Page 50)
- TCM INSPECTION (Page 50)
- Terminal Voltage Table (Reference) (Page 50)
- Inspection Using An Oscilloscope (Reference) (Page 58)
- Turbine sensor (Page 58)
- Vehicle speed (Page 58)
- Shift solenoid F control (Page 58)
- Shift solenoid B control (Page 59)
- Shift solenoid C control (Page 59)
- TCC solenoid control (TCC on) (Page 59)
- TCC solenoid control (TCC off) (Page 59)
- Shift solenoid A control (Page 60)
- TCM REMOVAL/INSTALLATION (Page 61)
- PID/DATA MONITOR INSPECTION (Page 62)
- troubleshooting guide.pdf (Page -1)
- QUICK DIAGNOSIS CHART (Page 67)
- SYMPTOM TROUBLESHOOTING ITEM TABLE (Page 70)
- NO.1 VEHICLE DOES NOT MOVE IN D RANGE, OR IN R POSITION (Page 74)
- NO.2 VEHICLE DOES NOT MOVE IN R POSITION (Page 75)
- NO.3 VEHICLE DOES NOT MOVE IN D AND M RANGES (Page 77)
- NO.4 VEHICLE MOVES IN N POSITION (Page 78)
- NO.5 VEHICLE MOVES IN P POSITION, OR PARKING GEAR DOES NOT DISENGAGE WHEN SHIFTED OUT OF P POSITION (Page 79)
- NO.6 EXCESSIVE CREEP (Page 80)
- NO.7 NO CREEP AT ALL (Page 81)
- NO.8 LOW MAXIMUM SPEED AND POOR ACCELERATION (Page 83)
- NO.9 NO SHIFTING (Page 86)
- NO.10 DOES NOT SHIFT TO 4GR (Page 89)
- NO.11 ABNORMAL SHIFTING (Page 91)
- NO.12 FREQUENT SHIFTING (Page 94)
- NO.13 SHIFT POINT IS HIGH OR LOW (Page 95)
- NO.14 TORQUE CONVERTER CLUTCH (TCC) NON-OPERATION (Page 96)
- NO.15 NO KICKDOWN (Page 99)
- NO.16 ENGINE FLARES UP OR SLIPS WHEN UPSHIFTING OR DOWNSHIFTING (Page 100)
- NO.17 ENGINE FLARES UP OR SLIPS WHEN ACCELERATING VEHICLE (Page 103)
- NO.18 JUDDER UPON TORQUE CONVERTER CLUTCH (TCC) OPERATION (Page 104)
- NO.19 EXCESSIVE SHIFT SHOCK FROM N TO D OR N TO R POSITION/RANGE (Page 105)
- NO.20 EXCESSIVE SHIFT SHOCK IS FELT WHEN UPSHIFTING AND DOWNSHIFTING (Page 108)
- NO.21 EXCESSIVE SHIFT SHOCK ON TORQUE CONVERTER CLUTCH (TCC) (Page 111)
- NO.22 NOISE OCCURS AT IDLE WHEN VEHICLE IS STOPPED IN ALL POSITIONS/RANGES (Page 112)
- NO.23 NOISE OCCURS AT IDLE WHEN VEHICLE IS STOPPED IN D RANGE, OR IN R POSITION (Page 113)
- NO.24 NO ENGINE BRAKING IN 1GR POSITION OF M RANGE (Page 114)
- NO.25 TRANSMISSION OVERHEATS (Page 116)
- NO.26 ENGINE STALLS WHEN SHIFTED TO D RANGE, OR IN R POSITION (Page 118)
- NO.27 ENGINE STALLS WHEN DRIVING AT SLOW SPEEDS OR STOPPING (Page 120)
- NO.28 STARTER DOES NOT WORK (Page 121)
- NO.29 GEAR POSITION INDICATOR LIGHT DOES NOT ILLUMINATE IN M RANGE (Page 122)
- NO.30 GEAR POSITION INDICATOR LIGHT ILLUMINATES IN D RANGE OR P, N, R POSITIONS (Page 123)
- NO.31 DOES NOT UPSHIFT IN M RANGE (Page 124)
- NO.32 DOES NOT DOWNSHIFT IN M RANGE (Page 125)
- DTC ALL.pdf (Page -1)
- DTC TABLE (Page 126)
- DTC P0705 (Page 129)
- DTC P0706 (Page 133)
- DTC P0707 (Page 138)
- DTC P0708 (Page 142)
- DTC P0711 (Page 146)
- DTC P0712 (Page 149)
- DTC P0713 (Page 152)
- DTC P0715 (Page 157)
- DTC P0731 (Page 165)
- DTC P0720 (Page 161)
- DTC P0732 (Page 170)
- DTC P0733 (Page 175)
- DTC P0734 (Page 180)
- DTC P0740 (Page 185)
- DTC P0743 (Page 190)
- DTC P0748 (Page 195)
- DTC P0751 (Page 200)
- DTC P0753 (Page 203)
- DTC P0758 (Page 208)
- DTC P0761 (Page 213)
- DTC P0762 (Page 216)
- DTC P0763 (Page 219)
- DTC P0766 (Page 224)
- DTC P0767 (Page 227)
- DTC P0768 (Page 230)
- DTC P0841 (Page 235)
- DTC P0846 (Page 240)
- DTC P0871 (Page 245)
- DTC P0882 (Page 250)
- DTC P0960 (Page 253)
- DTC P1759 (Page 256)
- DTC P1764 (Page 259)
- AFTER REPAIR PROCEDURE (Page 262)
- AUTOMATIC TRANSMISSION (Page 265)
- AUTOMATIC TRANSMISSION REMOVAL/INSTALLATION (Page 265)
- Manual Shaft Lever Component Removal Note (Page 268)
- Torque Converter Installation Nuts Removal Note (Page 268)
- Power Plant Frame Removal Note (Page 269)
- Propeller Shaft Removal Note (Page 269)
- Transmission Removal Note (Page 270)
- Transmission Installation Note (Page 270)
- Power Plant Frame Installation Note (Page 271)
- Torque Converter Installation Nuts Installation Note (Page 273)
- Manual Shaft Lever Component Installation Note (Page 274)
- AUTOMATIC TRANSMISSION FLUID.pdf (Page -1)
- AUTOMATIC TRANSMISSION FLUID (Page 275)
- AUTOMATIC TRANSMISSION FLUID (ATF) INSPECTION (Page 275)
- Automatic Transmission Fluid (ATF) Condition Inspection (Page 275)
- Automatic Transmission Fluid (ATF) Level Inspection (Page 276)
- AUTOMATIC TRANSMISSION FLUID (ATF) REPLACEMENT (Page 277)
- AUTOMATIC TRANSMISSION SHIFT MECHANISM .pdf (Page -1)
- AUTOMATIC TRANSMISSION SHIFT MECHANISM (Page 278)
- SHIFT MECHANISM (Page 278)
- AUTOMATIC TRANSMISSION SHIFT MECHANISM LOCATION INDEX (Page 278)
- SHIFT LOCK SYSTEM (Page 279)
- SHIFT LOCK INSPECTION (Page 279)
- KEY INTERLOCK SYSTEM (Page 279)
- KEY INTERLOCK INSPECTION (Page 279)
- INTERLOCK CABLE INSPECTION (Page 279)
- INTERLOCK CABLE ADJUSTMENT (Page 280)
- SELECTOR LEVER COMPONENT (Page 283)
- SELECTOR LEVER INSPECTION (Page 283)
- SELECTOR LEVER COMPONENT INSPECTION (Page 284)
- SELECTOR LEVER REMOVAL/INSTALLATION (Page 284)
- Manual Shaft Lever Component Removal Note (Page 287)
- Interlock Cable Installation Note (Page 287)
- Manual Shaft Lever Component Installation Note (Page 290)
- STEERING SHIFT SWITCH REMOVAL/INSTALLATION (Page 290)
- STEERING SHIFT SWITCH INSPECTION (Page 291)
- Terminal Voltage List (Reference) (Page 291)
- OIL SEAL (DIFFERENTIAL).pdf (Page -1)
- OIL SEAL (DIFFERENTIAL) (Page 293)
- OIL SEAL REPLACEMENT (Page 293)
- CONTROL VALVE BODY.pdf (Page -1)
- CONTROL VALVE BODY (Page 295)
- CONTROL VALVE BODY REMOVAL (Page 295)
- On-Vehicle Removal (Page 295)
- CONTROL VALVE BODY INSTALLATION (Page 296)
- On-Vehicle Installation (Page 296)
- EXTENSION HOUSING AND PARKING MECHANISM.pdf (Page -1)
- EXTENSION HOUSING AND PARKING MECHANISM (Page 298)
- EXTENSION HOUSING, PARKING MECHANISM REMOVAL/INSTALLATION (Page 298)
- Extension Housing Removal Note (Page 300)
- Extension Housing Installation Note (Page 300)
- FLYWHEEL AND DRIVE PLATE.pdf (Page -1)
- FLYWHEEL AND DRIVE PLATE (Page 301)
- DRIVE PLATE REMOVAL/INSTALLATION (Page 301)
- Drive Plate Removal Note (Page 302)
- Drive Plate Installation Note (Page 302)
- OIL COOLER.pdf (Page -1)
- OIL COOLER (Page 304)
- OIL COOLER FLUSHING (Page 304)
- Power Flushing (Page 305)
- Repair procedure (Page 305)
- Inspecting oil lines and clamps (Page 305)
- Back flushing (Page 305)
- Forward flushing (Page 305)
- OIL COOLER REMOVAL/INSTALLATION (Page 306)
- Radiator (In Tank Oil Cooler) Installation Note (Page 308)
- Oil Pipe, Hose clamp, Oil hose Installation Note (Page 308)
- OIL COOLER DISASSEMBLY/ASSEMBLY (Page 309)
- Radiator Outer Tank (In-Tank Oil Cooler) Disassembly Note (Page 309)
- Radiator Outer Tank (In Tank Oil Cooler) Assembly Note (Page 311)
- AUTOMATIC TRANSMISSION CONTROL SYSTEM WIRING DIAGRAM .pdf (Page -1)
- AUTOMATIC TRANSMISSION CONTROL SYSTEM WIRING DIAGRAM (Page 313)
- AUTOMATIC TRANSMISSION INPUT (SENSOR_SWITCH).pdf (Page -1)
- AUTOMATIC TRANSMISSION INPUT (SENSOR/SWITCH) (Page 314)
- TRANSMISSION RANGE (TR) SWITCH INSPECTION (Page 314)
- Operating inspection (Page 314)
- Continuity Inspection (Page 314)
- TRANSMISSION RANGE (TR) SWITCH REMOVAL/INSTALLATION (Page 316)
- TRANSMISSION RANGE (TR) SWITCH ADJUSTMENT (Page 320)
- TRANSMISSION FLUID TEMPERATURE (TFT) SENSOR INSPECTION (Page 324)
- On-Vehicle Inspection (Page 324)
- Off-Vehicle Inspection (Page 326)
- TRANSMISSION FLUID TEMPERATURE (TFT) SENSOR REMOVAL/INSTALLATION (Page 327)
- TURBINE SENSOR INSPECTION (Page 328)
- Visual Inspection (Page 328)
- Element inspection (Page 328)
- TURBINE SENSOR REMOVAL/INSTALLATION (Page 330)
- VEHICLE SPEED SENSOR (VSS) INSPECTION (Page 331)
- Visual Inspection (Page 331)
- Element inspection (Page 331)
- VEHICLE SPEED SENSOR (VSS) REMOVAL/INSTALLATION (Page 333)
- OIL PRESSURE SWITCH INSPECTION (Page 335)
- On-Vehicle Inspection (Page 335)
- Off-Vehicle Inspection (Page 336)
- OIL PRESSURE SWITCH REMOVAL/INSTALLATION (Page 337)
- AUTOMATIC TRANSMISSION OUTPUT (SOLENOID_INDICATOR LIGHT).pdf (Page -1)
- AUTOMATIC TRANSMISSION OUTPUT (SOLENOID/INDICATOR LIGHT) (Page 339)
- SOLENOID VALVE INSPECTION (Page 339)
- Resistance Inspection (On-Vehicle) (Page 339)
- Operating Inspection (Page 340)
- Resistance Inspection (Off-Vehicle) (Page 342)
- SOLENOID VALVE REMOVAL/INSTALLATION (Page 343)
- Pressure Control Solenoid (Page 343)
- Except Pressure Control Solenoid (Page 344)
- AUTOMATIC TRANSMISSION ON-BOARD DIAGNOSTIC FUNCTION.pdf (Page -1)
- AUTOMATIC TRANSMISSION ON-BOARD DIAGNOSTIC FUNCTION (Page 346)
- DTC Reading Procedure (Page 346)